Smooth I am, yes…
You think vanity and Yoda do not go together? The force may be strong in this fella, but he used a very powerful scrubbing lotion to make him look much younger.
Stratasys sent me these sample parts to show of the impressive surface finish you get from a process they call ReadyPartTM. Over the years I’m involved in RepRap I saw a lot of questions and remarks about polishing parts, in some cases by using acetone. I’ve tried to see if I could make objects more smooth by putting them in a pot of (diluted) acetone for a short while, but I never got a good result. I had this Yoda sample, but didn’t blog about it until I got another question about it from someone at Nophead’s post (the one where Chris shows off his smooth surface finishes!)
For more pictures, view my Picasa RepRap development gallery.
ReadyPartTM is only available for ABS parts, not PC or their PC/ABS blend. This probably tells us that it’s a specific solvent. It’s probably not acetone since that’s very unsafe and environmentally bad. After digging into it they may be using a vapor degreasing method (since that’s listed as a consumable of their commercial finishing stations).
This is a good explanation of the process that I found through the wikipedia entry:
“Vapor degreasing is a relatively simple process. A heat source raises the liquid solvent to its boiling point. When the solvent boils, it produces hot, heavy vapors that rise to an established vapor line. At this point, the vapors are condensed on cold circumferential condenser coils, and the vapors rise no higher. Because the solvent vapors are heavier than air, they push the air above the vapor line. Parts at ambient temperature are then introduced into the solvent vapor, and the solvent vapor condenses on the partâ€™s surface. The liquid solvent produced as a result of this condensation dissolves the greases and oils on the part and flushes them away. As the parts are cleaned, more vapors are produced in the boiling sump to replace those that were condensed.”
Vapour degreasing is patented but the patent expired. There are more techniques for which the patent expired. There are probably other patents to consider, so you can probably use it experimentally (thanks to the research clause in patent law) but not for profit. Another option is to buy a Stratasys smoothing station to smooth your RepRapped parts 😉